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Copy Routers

Elumatec Copy Routers – AS 70/44, AS 170 & KF 78

Elumatec copy routers deliver precise machining of aluminium and PVC profiles with German engineering and technician-backed support from Tuckwell Machinery. Choose compact single-spindle units or larger work envelopes with adjustable table height, then add tracer points, collets and stop systems to suit your jobs.

AS 170 demonstration

What Is a Copy Router?

A copy router is a profiling machine that transfers a pattern (at a 1:1 ratio) from a template or stop into a workpiece — typically aluminium or PVC window/door profiles. Using a guided tracer and a high-speed spindle, it reproduces precise slots, recesses and apertures required for hardware and fittings.

What Does a Copy Router Do?

  • Hardware prep: routes lock cylinders, handle holes, latch/strike openings and accessory recesses.
  • Template or stop work: duplicates complex shapes with templates, or produces rectangular patterns using stops.
  • Clean, repeatable results: pneumatic clamping stabilises the profile, while pulsed coolant improves cut quality and tool life.
  • Efficiency: once a template is dialled in, repeat jobs are quick, accurate and consistent across batches.

 

AS 70/44 demonstration

Why Choose Elumatec Copy Routers

  • German precision: robust build, smooth controls and consistent accuracy in production environments.
  • 1:1 copy routing: tracer-guided accuracy using templates or stops for predictable results.
  • Operator-friendly: pneumatic clamping, spindle lock (AS 170) and ergonomic levers minimise effort and setup time.
  • Flexible capacity: adjustable table height on the AS 170 accommodates very high profiles (up to 400 mm).
  • Clean finish: pulsed coolant system helps reduce heat and burrs, prolonging tool life.
  • Full support: installed and serviced Australia-wide by Tuckwell’s trained technicians.

Featured Models

Elumatec AS 70/44 — Compact Single-Spindle Copy Router

Elumatec AS 70/44 copy router

  • Versatile 1:1 copy routing via templates or stops
  • Pneumatic clamping and pulsed coolant
  • Manual tracer point with three levels (for different cutter diameters)

Download Technical Sheet (PDF)

Elumatec AS 170 — Larger Range, Compact Footprint

Elumatec AS 170 copy router

  • Patented copy-lever suspension for effortless precision
  • Adjustable table height for profiles up to 400 mm
  • Pneumatic tracer point (two levels) and spindle lock for quick tool changes

Download Technical Sheet (PDF)

Elumatec KF 78 — Dual-Plane Copy Router for Locks & Handles

Elumatec KF 78 copy router

  • Two independent routing units (vertical & horizontal) for routing in both planes
  • Ideal for lock cylinders and handle holes up to 70 mm profile thickness
  • Plastic-coated table to protect profile surfaces; pneumatic clamping; pulsed coolant

Elumatec Copy Router Comparison

Model Cutting Range (Stop) Cutting Range (Template) Travel Profile / Clamping Spindle Speed Power Air / Cycle Dimensions (L × D × H) Weight Documents
AS 70/44 230 × 90 mm 230 × 90 mm 110 mm Clamping 180 × 130 mm 12,000 rpm 0.74 kW • 230/400 V 7 bar • 12 / 24 L 720 × 650 × 1,440 mm 120 kg Download PDF
AS 170/00 300 × 120 mm 285 × 110 mm 105 mm 150 × 130 mm (height to 400 mm) 12,000 rpm 0.74 kW • 230/400 V 7 bar • 12 / 24 L 780 × 790 × 1,545 mm 210 kg Download PDF
KF 78 H: 300 × 100 • V: 290 × 100 H: 270 × 70 • V: 230 × 70 H: 80 • V: 120 Clamping 150 × 150 mm 12,000 rpm 0.74 kW • 230/400 V 7 bar • 12 / 24 L 940 × 1,150 × 1,600 mm 260 kg —

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Explore More Aluminium Machinery

Expand your workshop’s capabilities with more advanced Elumatec aluminium machinery and supporting systems from Tuckwell Machinery. Discover precision profile machining centres, corner crimpers, and measuring systems designed for professional aluminium fabrication.

 

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